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IN THE SPOTLIGHT:
MORSSINKHOF NETHERLANDS

CLIENT

BOLLEGRAAF RECYCLING SOLUTIONS

OPERATOR

MORSSINKHOF PLASTICS

THE PROJECT

In 2018/19 Stellio Projects has been contracted to supervise the building and commissioning of a hypermodern plastic waste treatment plant in The Netherlands. The installation, delivered by Bollegraaf Recycling Solutions, is capable of sorting 5 tons of HDPE, PP, PS and PET per hour.

Stellio Projects has played a major role in the realisation of the plant with the controlling of the building planning, P&ID and management, between mechanical works, electrical works and programming the factory functionalities.

The recycling plant of Morssinkhof Plastics in Heerenveen entered a long-term partnership for the processing of the plastic waste of 3 million households in The Netherlands. The fact that Morssinkhof Plastics, supported by the IKEA Group, invested in the new recycling plant, in addition to the sorting plant of Omrin, HVC and Midwaste, is a unique approach to close the loop.

Stellio Projects - Morssinkhof

The recycling plant is designed for 24/7 operations and is equipped with the latest technologies. With innovative technologies and advanced systems, consumer waste flows are processed into pure new raw materials for high-quality applications. The full operational factory can save up to 20,000 tons of CO2 per year and provides jobs for over 80 employees.

A TOUR OF THE PLANT

OTHER PROJECTS WITH BOLLEGRAAF:
MagistraL RUSSIA

CLIENT

Bollegraaf Recycling SOLUTIONS

OPERATOR

MAG GROUP RUSSIA

THE PROJECT

In 2017 Stellio has been contracted to supervise the building and commissioning of the largest waste treatment plant of Russia. The installation is capable of sorting 60 tons per hour of MSW material and is equipped with the latest technologies. The waste sorting complex is designed for 24/7 operations. The installation is equipped with several Bollegraaf technologies including the elliptical separator, which is a ballistic sorting machine, to separate 3d fractions from the 2d fractions and the fines fraction. This machine is unique because of the adjustable screen surface and the way it agitates the material. The result: efficient separation with a long service life plus low costs of ownership. The installation also includes the patented Bollegraaf ‘anti-wrapping’ starscreen. This screen deck does not wrap, but does have the high output and aggressive agitation, preventing the smaller parts from sticking to the larger parts. This results in a better performance of the following sorting process.

The large cardboard will be separated from the material flow by the high efficient Bollegraaf OCC (old corrugated cardboard) screen. Paper, small cardboard, and small material will be screened off. This particular screen is placed at the beginning of the sorting installation to separate large cardboard, making manual separation of large cardboard redundant. Besides the factory is using optical sorting methods to seperate various plastics and fibers. The main goal of the factory is to recover as much plastics from Nizhny Novgorod and surrounding areas as possible. The plant runs 24/7 with an estimated overall capacity of 480.000 tons of waste per year. Over 150 new employers are contracted.

MAGISTRAL IN THE NEWS

PROJECT HIGHLIGHTS

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MAG GROUP RUSSIA

OPERATOR
MAG GROUP

Stellio Projects was contracted to manage the building planning and act locally in order to build the entire factory. The period of constructions of the automated proces started in August 2017 and was officially opened on the 25th of May 2018 without any delay.

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ECOTRI FRANCE

OPERATOR
ECOTRI ATELIER FOUESNANTAIS

Stellio Projects was contracted to implement and startup the retrofit project of Ateliers Fouesnantais. Based on previous experience, Ateliers Fouesnantais, Ecotri (AFE) asked Bollegraaf Recycling Solutions to further improve their new MRF. With the upgrade of the existing system, also built by Bollegraaf, Ecotri is able to sort film from the waste stream at an early stage so the waste volumes to be processed can be increased. Together with partners Tomra for the optical sorting and Lubo Systems B.V. for the screening technology, Bollegraaf was able to the deliver a state-of-the-art facility of 20 tonnes/hr, from where the building and startup was supervised by Stellio Projects.

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DERWENTHOUGH UK

OPERATOR
GRAPHITE RESOURCES

Stellio Projects was contracted to support the startup and commissioning of the waste sorting facitlity of the Derwentough plant. The sorting system delivered by the Dutch company Lubo Systems segregated all of the recyclable materials; ferrous, aluminium, plastics, glass and fibres. Recovery rates are 90%+. The recovered fibres are planned to be used for alternative fuels.

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APEK ASTRAKHAN RUSSIA

OPERATOR
APEK GROUP

Stellio Projects was responsible for implementing technology, site management and commissioning. The “Astrakhan Industrial Complex Environment” was established in 2007. The main activity of UAB “APEC” was to build a new modern landfill and waste sorting complex (CMC) with capacity of 200 tons of solid waste per year in the Narimanov district of the Astrakhan region, and to ensure effective operation of municipal solid waste.

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      Stellio offers international industrial project services. With vast in-depth knowledge and expertise, and broad network, we successfully create, develop and operate factories in various industries around the globe. Stellio adds values and builds positive impact.

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